Possible analysis range from visual confirmation to computer analysis after digitization.
Prescale is the world‘s only film that measures pressure and pressure distribution. Areas where pressure is applied become red in response to the pressure and it is possible to check pressure magnitude and pressure balance. The eight models of Prescale cover a wide range of pressures from extremely low pressures to super-high pressures. The result obtained by Prescale can be not only used for visual analysis but also converted into numerical data for analysis on the PC.
You can view the large-size movie from the link below.
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Areas of the film where pressure is applied become red and the color density varies according to the intensity of the applied pressure. The density of red allows visual evaluation of the strength of the pressure. Also, scanning allows a quantifiable pressure map analysis to be performed.
Easy visual check
- Measure pressure by color density
- Not just force at a single location, it measures the distribution of it.
Easy Operation
- No Power source required
- Cut and fit any dimensions
Easy Digitization
Digitizing by scanner convert pressure density into quantifiable values
Higher Quality
Compared to estimating pressure from the results of trial or actual production runs, measuring pressure with Prescale enables accurate mechanical setting and adjustment.
Higher Productivity
Since mechanical device setting and adjustment, as well as switching between production items, can be performed based on measurement results; these take less time and have fewer defects.
Troubleshooting
Even if a defect occurs, mechanical and device states can be checked by measuring pressure and pressure distribution; using Prescale to quickly investigate the cause of the problem.
Work Flow
On the Prescale, by microcapsules on the color-forming layer reacting with the color-developing material, red patches of various density appear in the area where pressure is applied.
Please always keep Prescale away from oil and water.
Technology
Eight types of Prescale are supplied in mono-sheet or two-sheet according to pressure level.
>>TechnologySpecifications
In contrast with the conventional measurement method in which pressure must be estimated from the result of trial or actual manufacturing processes, pressure analysis with Prescale enables more accurate setting and adjustment of machines.
>>SpecificationsPressure Digitizing And Analysis
A system in which pressure patterns are detected by Prescale, then read and digitized by a special scanner, enabling the data to be analyzed.
>>Pressure digitizing and analysis
If you have any questions about products or services, please contact us.
Please contact us to be referred to the appropriate Distributor of PRESCALE for your region.
