Application examples by industry type



This is a collection of examples of other uses.
Seven examples of Calender roll, Winding, Rubber roller, Molding, Heat fixing, Risk assesment of collaborative robots and Impact pressure when doing sports are posted.

Table of contents

(1) Adjustment of calender roll pressure balance

Industry: Paper
Challenges: If the left-right pressure balance is poor, drift and quality problems occur.
Benefits of Prescale: Time saving, Quality improvement

(2) Measurement of roll product winding pressure distribution

Industry: Functional film, Paper, Coated paper, Functional paper
Challenges: If stress and/or stress distribution during winding is not appropriate, in addition to producing externally visible defects, quality breakdowns and optical distortion defects may occur.
Benefits of Prescale: Time saving, Quality improvement

(3) Checking for wear on size press rubber roller rolls when changing paper sizes

Industry: Paper manufacturing
Challenges: If there is even a slight amount of wear where the edges of the narrower size press rubber rolls touch, "striping"or other irregularities may occur when wider rolls are used.
Benefits of Prescale: Time saving, Less material loss

(4) Adjustment of molds and injection molding machines

Industry: Molding, Mold making, Injection molding machine manufacture
Challenges: Excessive contact pressure, the failure of parts to make necessary contact, or the generation of burrs may occur since molds are composed of multiple parts and dimensional errors of each part tend to accumulate in the thickness direction.
Benefits of Prescale: Longer mold life, Higher component yield, Malfunction analysis

(5) Maintaining high rendering quality by ensuring pressure uniformity during heat fixing

Industry: Manufacturing/maintenace services of office equiment
Challenges: If the pressure between a heating roll and a pressing roll is not uniform, defective fixing or distortions in the paper may occur.
Benefits of Prescale: Saving time and labor for defect analysis and adjustment

(6) Perform appropriate risk assessment for collaborative robot by comparing the pressure value when collision occurs between human with an international standard.

Industry: Electronic components, Automotive, Packaging
Challenges: Need to appropriate a risk assesment for adopting a new collaborative robot.
Benefits of Prescale: Able to measure pressure and power with high accuracy

(7) Perform peak impact pressure and its disribution

Industry: Sports
Challenges: When measuring the impact pressure of the ball by piezoelectric element sensor, the maximum pressure varies depending on the position of the ball that hits the sensor due to the uneven surfavce like the seams on the ball etc.
Benefits of Prescale: Able to gain pressure distribution data