FUJIFILM Business Innovation
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Promotion of Resource Circulation

Resource Circulation Initiatives

FUJIFILM Business Innovation Recycling Policy
Promoting Resource Circulation Toward Zero Waste

History of Initiatives

In 1995, FUJIFILM Business Innovation established the Recycling Policy to collect, reuse, and recycle used customer products, and in 1996, we became the first company in the industry to introduce products with reused parts to the market.
In 2000, we became the first in the industry in Japan to achieve zero disposal of collected products, with a recycling rate of 99.5% or higher.
In 2008, we established a reuse/recycling site in Suzhou, China, expanding our activities overseas.
In addition, we have promoted the expansion of utilization of reused parts, and in 2010, we commercialized the remanufactured machines as products.
In May 2024, the FUJIFILM Group's CSR plan, Sustainable Value Plan 2030 (SVP2030), we set new targets for resource circulation.
Furthermore, we are contributing to the reduction of resource usage in our customers' printout environments by providing Managed Print Services (MPS).

  • *1 Depletable Virgin Resource Input Ratio: The ratio of  depletable virgin resource input to the total weight of toner-based multifunction devices, printers, production printers, packaging materials, consumables such as toner cartridges, and optional products.
    Depletable virgin resources: Newly extracted underground resources such as fossil fuels, gold, silver, copper, and iron. This excludes recycled materials such as recycled iron and recycled plastics, as well as renewable resources such as timber and paper.
Reducing Initiatives
1. Compact and lightweight design of MFPs and printers

We are working to reduce the size and weight of our multifunction devices and printers.
The Apeos C320 z, launched in April 2021, has achieved a 30% reduction in weight and a 40% reduction in volume compared to previous models by reducing the number of parts and reviewing the design layout. By reducing the weight of parts and materials used, we have also achieved a reduction in CO2 emissions.

Apeos C320 z multifunction printer
2. Resource Circulation of Plastic

Materials used in both past and current products are introduced here.

Recycled Plastic

We use recycled plastic for some of our plastic parts.

Flame-resistant Biobased Plastic

To reduce the use of petroleum-based plastics, we use flame-resistant biobased plastic parts made from "cellulose" obtained from wood materials.

Marine Plastic

To help solve the marine litter problem, which is having a serious impact on marine life and ecosystems, we took on the challenge of utilizing plastics made from marine plastic litter as raw materials for the main body components of our multifunction devices thereby promoting the collection of marine plastic litter.
In February 2024, we started to introduce plastic cover parts made of marine plastic and recycled plastic as raw materials for the main body of the remanufactured machine, the first initiative of its kind in the industry*1

  • *1 According to our own research.
Specific examples of Flame-resistant Biobased Plastic、Marine Plastic
Reuse Initiatives
1. Reuse/recycle design

We design our multifunction devices and other products based on our reuse/recycling guidelines in order to effectively reuse parts taken from collected used products.

Design Guidelines
Design for a long lifetime : Extending the lifetime of parts to make them reusable

Design for easy separation : Separating parts with a short service life from the reusable parts to reuse the reusable parts

Robust design : Minimizing damage to parts caused during use, collection and recycling operations

Easy-to-disassemble design : Designing products in a way that facilitates disassembly for dismantling and the segregation of materials

Use of reusable materials : Selecting reusable materials to enable material recycling

Standardizing designs : Standardizing designs to enable the reuse of parts in other models and successor models

2. Vein Logistics System for Reuse and Recycle

End-of-life products are automatically classified as either for reuse or for recycling by the "Collection Judgment System" upon receipt of a cancellation/collection order registered in the core system.
Based on the collection instructions issued, eligible machines are sent to the production sites of the remanufactured machines, whereas the machines for recycling are sent to the recycling partner companies, then they proceed to the reuse/recycling process respectively.

[Diagram] Flow of main units and parts (in Japan).

Click to enlarge

3. Machine reuse activities

End-of-life products that have been determined to be eligible for remanufacture by the "Collection Judgment System" and transported to a remanufacture center are disassembled, diagnosed component by component by the "usage history information system," and automatically determined whether they can be remanufactured or not.
Parts that have been recovered using our proprietary cleaning and blasting technologies are utilized and assembled, and then undergo the exact same adjustment and inspection processes as newly manufactured machines to ensure the same quality as newly manufactured products before being shipped.

4. Consumables Reuse Activities

Since the 1990s, we have been collecting and reusing consumables such as used toner cartridges and toner recovery bottles to help reduce the use of natural resources.

5. Reuse of functional parts/materials

In 2017, we achieved the recycling of toner carriers*1, which have an important function in the electrophotographic process, and use recycled toner carriers for some of the toner carriers required for the production of developer*2.
In addition to toner carriers, we continue to take on the challenge of reusing many other functional materials.

  • *1 Particles about 35um in size with a special coating of magnetic powder that has the function of carrying toner to the photoreceptor.
  • *2 Powder consisting of toner and toner carrier
[Diagram] Flow of reuse of toner carriers.

Click to enlarge

Recycling Initiatives
1. Recycling System

Used products generated nationwide that are determined to be recyclable through the "Collection Judgment System" are delivered to recycling sites.
At the recycling sites, the products are disassembled and sorted by our recycling partners who possess the latest recycling technologies, and are ready to be reused as resources.
In 2000, we achieved a recycling rate*1 of over 99.5% (zero waste to landfill) in Japan, and we have maintained zero waste to landfill ever since.

  • *1 Percentage by weight of recovered used products (excluding reused products) that are recycled as materials or heat
[Diagram] The mechanism of recycling.

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2. Network with Recycling Partners (Japan)

Used machines and consumables are recycled by our recycling partners throughout Japan.
Collaboration with recycling partners in each region not only enables us to utilize the latest recycling technologies, but also to reduce CO2 emissions by reducing transportation distances.

[Diagram] Network with Recycling Partners (in Japan).

Click to enlarge

Helping Customers Reduce Resource Use
1. Managed Print Services

Our Managed Print Services, which provide customers with an optimal printing environment, reduce the number of output devices and the amount of paper used, thereby helping customers reduce their resource usage.

2. Reduction of Toner Consumption with Super EA-Eco Toner

Super EA-Eco toner reduces toner consumption by improving transfer efficiency*1 through the uniform particle shape and form distribution achieved by the EA manufacturing method (emulsion polymerization method).
Furthermore, by reducing the particle size, the thickness of the transferred toner is thinner than that of conventional EA toner, resulting in reduced toner consumption.
Furthermore, the toner fusing temperature*2 is reduced by up to 35°C compared to conventional EA toner, reducing power consumption during fusing.
This contributes to a decarbonized society.

  • *1 Efficiency of transferring toner adhering to the photoreceptor to paper
  • *2 Temperature at which toner is melted during fusing to paper
[Diagram] Trends in toner consumption reduction.

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Environmental Technologies Supporting Resource Circulation Initiatives
1. Technology for utilizing usage history information

We are expanding the reuse rate of parts by using a usage history information system to match approximately 30 types of usage history information from the approximately 200 types of usage history information recorded on MFPs with a database of parts life expectancy to automatically diagnose the remaining life expectancy of each part and determine whether it can be reused.

[Diagram] Flow of utilizing usage history information.

Click to enlarge

2. Recycled plastic technology

In 1998, we began utilizing recycled plastic from collected in-house products as raw materials.
We sort, crush, and wash the ABS plastic parts of the outer covers and paper trays of used products, and use these as raw materials to introduce them into our own products as recycled plastic equivalent to newly manufactured ABS plastic.
This recycled plastic is guaranteed to be of the same quality as newly manufactured ABS resin, and has acquired UL (Underwriter's Laboratories) certification, a U.S. safety testing organization.

Crushed product covers or trays.
3. Flame-resistant biobased plastic technology

To reduce the use of petroleum-based plastics, we are conducting research and development of plant-derived biobased plastics. Conventional wood-based biobased plastics have had difficulty in achieving high flame retardancy and dimensional stability.
We have solved this problem by thoroughly screening flame retardants that have high affinity with cellulose and dispersing them uniformly and isotropically using our proprietary cellulose/ABS alloy technology, and are using them as interior materials for products.

[Diagram] Illustration of Flame-resistant biobased plastic.
4. cleaning technology

When reusing parts removed from collected used products, we clean them using reduced water that has high cleaning power against oil and grease stains, which is produced in-house at our factory.

[Diagram] Parts cleaning using reduced water.
5. Blast technology

Exterior plastics that could not be reused due to yellowing over time have been successfully removed from yellowing by introducing blast cleaning technology, allowing them to be recycled as reusable parts.
Blast processing technology is generally used for deburring to shave the surface of plastics and for the production of frosted glass, but it was extremely difficult to find a suitable abrasive that would not damage the exterior cover but was strong enough to remove the yellowing.
Finding the appropriate abrasive has enabled us to successfully utilize the blasting process technology to remove yellowing from exterior covers, contributing to an increase in the reuse rate of exterior covers.
By introducing the technology into the production process starting in June 2023, the reuse rate of the exterior cover parts could be increased from about 50% before the technology was introduced to around 80%.

[Diagram] Regeneration of Used Exterior Covers Utilizing Blast Processing Technology.

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6. Packaging design simulation technology

We have been developing packaging design technology by utilizing simulation technology to create the packaging quality required for logistics testing even before the prototype is completed.
Recently, we have been working to reduce the amount of packaging used, contributing to the promotion of resource circulation.

Initiatives for resource circulation in our activities
Resource Circulation Initiatives in Our Offices

At FUJIFILM Business Innovation and its affiliated companies, we are improving office environments based on the concept of Activity Based Working (ABW)* at approximately 40 major sites in Japan.
Alongside these improvements, we are working to make effective use of resources and reduce waste by cutting back on consumables and using them more efficiently.
In offices with unassigned seating, stationery is shared and placed at several designated locations on each floor. By encouraging employees to use only what they need, we help prevent unnecessary purchases and waste.
We are also phasing out paper cups for tea dispensers and encouraging employees to use their own cups at locations including FUJIFILM Business Innovation’s headquarters, its Yokohama Minatomirai, Ebina, and Takematsu offices, and the Osaka and Miyagi branches of FUJIFILM Business Innovation Japan. The initiative launched at FUJIFILM Business Innovation’s headquarters in 2026 is expected to reduce paper cup use by approximately 300,000 cups a year and cut waste by around 500 kg.
Going forward, in addition to promoting resource circulation in our products and production processes, we will continue to advance resource circulation by reviewing how resources are used in our offices and by raising awareness and encouraging employees to adopt practices with resource efficiency in mind.

  • * Activity Based Working (ABW): A way of working in which people choose where to work according to the tasks they need to perform.

Employee using a reusable cup at headquarters

Recycling Waste from the Cafeteria at the Ebina Center

Since August 2022, the Ebina Center has been recycling food waste, paper, disposable chopsticks, and plastic generated by its employee cafeteria. In collaboration with its partners—the cafeteria operator and waste management contractor—the center composts more than 20 tonnes of food waste each year and processes plastic into “artificial wood,” a substitute for timber. The waste management contractor uses this material to make items such as benches and fences.
Going forward, the center plans to use the compost as fertilizer for its landscaping and install benches made from artificial wood on the premises.

Poster highlighting cafeteria recycling initiatives

Relevant information

Learn more about the Fujifilm Group's promoting resource circulation strategy, targets and initiatives.